How security cameras improve quality control or operational efficiency in manufacturing plants?

The global video surveillance system market is expected to reach USD 90.37 billion by 2026, registering a CAGR of 9.31%. (Source)

The video surveillance system is an effective way to improve operational efficiency, quality control, and safety for manufacturing plants. By leveraging IoT (Internet of Things) and ML (Machine Learning), manufacturing companies can use video surveillance beyond security. Video surveillance for manufacturing plants offers businesses transparency, improves quality control in inventory levels, and streamlines the communication in operation. Manufacturing companies usually need remote video surveillance for multiple plants and factories in different locations. Video surveillance in factories and manufacturing plants not only protects your commercial properties but allows you to moderate workplace hazards along with resolving false insurance claims. The cutting-edge technology equipped with advanced video analytics in production surveillance helps security operators to detect crucial events in real-time and can prevent crimes from taking place.

Manufacturing companies are working in a highly competitive market with ever-increasing security threats. Besides, manufacturing companies need to achieve overall operational efficiency, improve quality control and reduce machine downtime. Therefore, manufacturing plants are adopting the video surveillance system in order to obtain their core business objectives. Let’s find out how.

How security cameras improve quality control or operational efficiency in manufacturing plants?

Many of the security cameras can do multiple functions today, allowing you to improve upon your operational efficiencies. Read on to learn more!

Increase operational productivity

Productivity is a primary objective for manufacturing companies and increased production is articulated into revenue growth. The video surveillance cameras allow security operators to monitor and manage properties and employees. Therefore, any slowdown or shortcomings in the operation can be detected easily and be fixed immediately with fresh policies or procedures.

Monitor inventory levels

To maintain transparency and clarity into shipping timelines, manufacturing companies give suppliers access to CCTV feeds of particular factory spaces that overlook inventory. It is helpful for businesses to check the inventory levels and the suppliers can have a direct view of the stock. Then, it becomes easier for them to have an idea of the materials in order to estimate when it is low and ready for the new shipment.

Employee adherence

Employees are working in different shifts in the factories and manufacturing plants generally face hurdles to keep track of and employee management. Staff signatures and punch cards are the things of the past and no longer an operating mode employee adherence. E-surveillance through security cameras has rapidly become the cost-effective method of employee adherence and tracking leveraging Machine learning. Once the tools identify the person, it is a cakewalk for the operators to log its entry and exit timings.

Prevents internal theft

No organization is perfect, and several manufacturing companies have to bother about internal theft from workers inside, from manufactured products to logistic and office supplies. Well, this is an issue that can lead to serious business loss. Preventing these malicious activities from taking place is one of the prime advantages of surveillance cameras. In the same way, surveillance cameras keep off the intruders from outside, it also detects internal employee theft from inside. Therefore, the workers are likely to behave properly and will be conscious of the fact that they are being watched.

Effective operation audits

While production is the major component in manufacturing plants, companies look to maximize it systematically. Security cameras provide live video feeds and the factory managers can get a hang of the status of operations and identify the scopes to optimize and maximize the speed of production. It allows the supervisors to track and audit multiple area operations such as different levels of manufacturing, loading & unloading, shipment in order to prepare the daily operation report effectively, without even being present at the site. Round-the-clock live remote monitoring allows managers to review employee performance offsite, as well as direct them to ensure operation compliances.

Track arrival and dispatch of products

Security camera monitoring allows supervisors to track the safe arrival of products, raw materials, parts, inventory and carefully dispatch the goods. Operators can inform concerned supervisors in real-time while important arrivals and dispatches are conducted.

Consistent surveillance- the catalyst seamless operation

In the context of manufacturing, production surveillance is being used as a service in factories. Keeping off external and internal threats and potential sabotage is important to the seamless operation. Considering the impact of security cameras, consistent surveillance is pivotal. CCTV cameras integrated with the sharp alarm system are adding value to security arrangements in factories and manufacturing plants. Businesses are adopting consistent surveillance as a strategy to protect their commercial property, improving operational efficiency and quality.

Challenges of security camera monitoring in manufacturing plants

Protect the privacy of your employees by managing security cameras in plants and factories, apart from restrooms.

Security cameras that monitor heavy equipment and other manufacturing operations sometimes get damaged.

Electrical surges and power cuts can disrupt video surveillance.

Though these challenges are rare and uncommon in order to safeguard your employees and operations, the need for a backup is imperative as well.

Conclusion

Manufacturing companies are planning to make a safer, more secure work environment and security camera surveillance is the best way to achieve it. Video monitoring allows security operators to actively monitor plants, factories and take action upon real-time data. Security camera surveillance as a service is a powerful tool to enhance productivity, control quality, audit operations, protect assets and keep employees safe. Manufacturers are hiring the third-party enterprise e-surveillance service that aligns best with their business needs, use cases, and operating environment in order to ensure seamless operation, which articulates maximizing production. Maxicus e-surveillance solution allows manufacturers to avail the most crucial benefits of safety, proactive maintenance, quality improvement, employee adherence, prevent false insurance claims and internal theft along with boosting operational efficiency.

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